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long span
Data hall structure
Long-span frames and roof trusses over the white space, with hanger steel for trays, busways and containment.
Solution · Data centres & AI factories
Data centre & AI factory steel structures – built at the speed of compute
Long-span data halls, roof plant platforms, MEP support steel, generator and power yards – engineered for the loads of liquid-cooled AI racks, fabricated in parallel and delivered in sequence so your capacity comes online in months, not years.
- ~120 kW
- Per liquid-cooled AI rack many times a traditional IT rack
- > 1 t
- Per AI compute rack heavier floors, slabs and supports
- Parallel
- Fabrication & delivery frames, plant steel and MEP racks at once
- EXC3 · CC3
- Certified fabrication EN 1090-2 · AS/NZS 5131
Why AI changes the building
A data centre is a building wrapped around power and cooling. AI changes both: liquid-cooled GPU racks draw in the order of 120 kW each and weigh well over a tonne, coolant runs to every rack, and the heat-rejection plant on the roof or in the yard grows with every megawatt.
That puts more steel above the floor – heavier roof plant, dense racks of cable trays, busways and chilled-water pipes, platforms for generators, transformers and switchgear – and it puts the schedule under pressure. Steel is the material that keeps up: designed around the equipment loads, fabricated in parallel while the slab is poured, and erected bay by bay so fit-out can follow immediately.
Scope
Steel for every part of the campus
From the data hall frame to the generator yard – the structural steel packages of a modern data centre.
long span
chillers · dry coolers
Roof plant platforms
Raised dunnage platforms with grating, guardrails and stairs for chillers, dry coolers and heat-rejection plant.
power · cooling
MEP & cable tray racks
Multi-tier support steel for cable trays, busways and chilled-water and coolant piping in corridors and galleries.
gensets · e-houses
Generator & power yards
Generator skids and plinth frames, e-house and transformer platforms, stairs and access walkways.
phased build
Fast-track frames
Primary frames erected bay by bay so roofing, MEP and fit-out follow immediately behind.
chilled water
Campus pipe racks
Pipe racks and bridges linking central plant, data halls and the energy centre.
יישומים
What we bring to data centre projects
01
Long, column-free data halls
Truss or portal frames spanning the white space, with headroom for cable trays, busways and hot-aisle containment.
02
Designed for equipment loads
Roof plant, hanging MEP loads and dense racks taken from equipment data – with deflection and vibration limits for sensitive systems.
03
Plant and power steel
Chiller and dry-cooler dunnage, generator skids, e-house and transformer platforms, stairs and access walkways.
04
MEP support racks
Multi-tier steel for cable trays, busways and chilled-water or coolant piping – modular, bolted and repeatable.
05
Speed through prefabrication
Frames, plant steel and MEP racks fabricated in parallel and shipped in erection sequence.
06
Repeatable campus phases
One approved design repeated hall after hall – the second phase is faster than the first.
תקנים ותאימות
Codes we design and fabricate to
Structural design to the code of the project location; operational standards such as TIA-942, EN 50600 and Uptime Institute tiers are set by the owner and reflected in the design basis.
United States
- AISC 360 · AISC 341Structural steel buildings; seismic provisions where required
- ASCE 7Loads, including risk category and seismic design category set by the owner
- AWS D1.1Structural welding code – steel
Australia & New Zealand
- AS 4100 · NZS 3404Steel structures design
- AS/NZS 1170Structural design actions, including importance level
- AS/NZS 5131 הסמכת WSCFabrication and erection – construction category
Europe
- EN 1993 · EN 1998Eurocode 3 steel design; Eurocode 8 seismic design
- EN 1090-2 הסמכת WSCExecution of steel structures – EXC2 / EXC3
Data centre standards
- ANSI/TIA-942Telecommunications infrastructure standard for data centres
- EN 50600Data centre facilities and infrastructures
- Uptime Institute TierOwner's resilience target – reflected in redundancy and loads
סיכום להתמצאות בלבד – מפרט הפרויקט, מהדורת התקן שאומצה והרשות המוסמכת הם הקובעים.
Deliverables
What you receive
Engineering and quality records that keep a fast-track project under control.
Design basis & calculations
Engineering
Loads from equipment data, code basis, member and connection design.
Approval drawings
Before fabrication
General arrangement, frames, platforms and anchor bolts – see approval drawings.
3D model & clash check
BIM coordination
Structural model for coordination with MEP and architecture.
Shop & erection drawings
Production · site
Every piece detailed; erection sequence by hall and bay.
Weld & coating records
QA/QC
Inspection and test plan, NDT and coating thickness records.
Packing lists by sequence
Logistics
Containers and bundles packed in erection order.
Erection support
Site
Erection method, bolt tightening records and supervision on request.
Deliverables are agreed per contract; IFC models and DWG files on request.
Loads & performance
Designed around the equipment, not a rule of thumb
We take loads from the equipment schedule – chillers and dry coolers on the roof, hanging cable trays, busways and coolant pipes, and rack and CDU weights on the floor – and design frames, hangers and platforms for them, with deflection limits that protect containment, sprinklers and busway joints.
Where the owner requires a higher risk category or importance level, seismic restraint or vibration criteria, they are built into the design basis from the first approval drawing.
Speed
Parallel fabrication, sequenced delivery
Data centre programmes are measured in megawatts per month. Primary frames, roof plant steel, MEP racks and generator platforms are fabricated in parallel in our factory, trial-assembled where needed, and shipped in erection sequence – so the steel arrives in the order the crane needs it.
Approved standard details for hangers, racks and platforms are reused across halls and phases, cutting design and approval time for every phase after the first.
Roof & yard
Plant platforms that are safe to maintain
Chillers, dry coolers and generators need maintenance for decades. Our platforms come with grating floors, guardrails, toe boards, stairs and ladders detailed to the access standard of your market, and with dunnage designed so plant can be replaced without cutting steel.
Galvanising or a coating system for the exposure, and clear marking of every member, keep the plant steel serviceable for the life of the campus.
Reference
Typical steel packages
Indicative scope for a data centre campus – confirmed per project.
| Package | Typical content | Design drivers |
|---|---|---|
| Data hall frame | Portal or truss frames, purlins, bracing, roof | Clear span, hanging MEP loads, deflection |
| Roof plant | Dunnage frames, grating, guardrails, stairs | Equipment weight, wind, vibration isolation |
| MEP support | Multi-tier racks, hangers, trapeze frames | Tray and pipe loads, seismic restraint |
| Power yard | Generator skids, e-house and transformer platforms | Equipment loads, access, fuel and cable routes |
| Pipe racks & bridges | Chilled-water and coolant racks, pipe bridges | Pipe loads, thermal movement, spans |
תהליך
How we deliver a data centre steel package
- 1
Design basis
Equipment loads, codes, risk category and programme agreed.
- 2
Design & model
Frames, platforms and MEP steel designed and coordinated in 3D.
- 3
Approval
Drawings and calculations approved before fabrication.
- 4
Parallel fabrication
Frames, plant steel and racks fabricated at the same time.
- 5
Sequenced shipment
Packed and shipped in erection order, hall by hall.
- 6
Erection support
Supervision and records for fast handover to MEP fit-out.
EN 1090 EXC3 · CE
AS/NZS 5131 CC3
IAS AC472FAQ
שאלות נפוצות
What steel does a data centre need besides the building frame?
Roof plant and chiller platforms, MEP and cable tray support racks, generator skids and e-house platforms, pipe racks and bridges, stairs, ladders and walkways – often as much engineering effort as the main frame.
How do AI racks affect the structure?
Liquid-cooled AI racks are far heavier and more power-dense than traditional IT racks, and they bring coolant distribution and more heat-rejection plant. Floors, hanging MEP loads and roof plant all increase – we design to the equipment data in the owner's design basis.
Can you meet a fast-track programme?
Yes – frames, plant steel and MEP racks are fabricated in parallel and shipped in erection sequence, and standard details are reused across halls and phases.
Do you design for seismic regions?
Yes. Seismic design to AISC 341, AS 1170.4 or Eurocode 8 is included where the site and the owner's risk category require it, including restraint of MEP support steel.
Do you coordinate with MEP designers?
Yes. We work from a 3D structural model coordinated with MEP and architecture, so hangers, penetrations and platforms are agreed before approval.
Planning a data centre or AI factory?
Send us the equipment schedule, layout and programme – we propose the structure, the steel packages and a fabrication plan to match your capacity dates.